Advanced Machine Maintenance Course
Machines Covering In Practical Classes
1.Single Needle Machine
2.Single Needle Computerized Machine
3.Double Needle Machine
4.Overlock Machine
5.Feed Off The Arm Machine
6.Flat Lock Machine
7.Button Hole Machine
8.Computerized Button Stitch Machine
9.Computerized Bartack Machine.
Duration :- 6 Weeks ( 36 Working Days )
Timings :- 9.00 Am To 5.30 Pm.
Sessions :- Daily 4 Sessions Of Around 2 Hours
Specification
DAY 1 :- THEORY CLASS :-
SESSION 1 :- Orientation class / Introduction of students and faculties.
Introduction about IIGM Company, IIGM Training Center.
Rules and Regulations of the training center.
SESSION 2 :- Disciplines to be followed, Students Moto & Resposibilities.
Syllabus of Mechannic Training.
Safety Precautions to be follwoed.
5's System, PDCA cycle.
SESSION 3 :- IIGM Products, Demands & Scope for Mechanics in Garment Factories.
SESSION 4 :- GM:- Gentleman / Good Mechanic.
Promotional steps of mechanics in garment factores.
IIGM Corporate Video
Juki Japan Video
Shahi Factory Video to show how factory works
DAY 2 :- THEORY CLASS :-
SESSION 1 :- Life success formula. Demands for garment factories in India.
Garment Industry Scenario in India.
SESSION 2 :- Classification of Garment Factories.
Difference between domastic and export garment factories.
SESSION 3 :-
Scope for new entreprenuers. 50 Machines factory layout, factory set up, employability scope for 50 machines factory, building size required, machinaries required, power required, investment and profit for this factory.
SESSION 4 :- Process in the industy, Textiles, Garments, Buyer.
DAY 3 :- THEORY CLASS :-
SESSION 1 :- Department of garment factories. Stores, Designing, Cutting, Sampling, Production, Finishing, Quality and Inspection, Packing and Dispatching, Management and Maintenance.
Designations in the Garment Factories.
SESSION 2 :- Video sessions about Designing, Marking, Spreading Machines, Cutting Machines , Fusing Machines, Sewing Machines, Finsghing and Conveyor System.
SESSION 3 :- Different types of garment machine manufacturers / principle companies.
Dimensions / Measurements class.
SESSION 4 :- Sewing, Stitch Length, Seam. International Stitch Clauses
DAY 4 :- THEORY CLASS :-
SESSION 1 :- Types of Sewing Machines - Domastic & Industrial Sewing Machines.
Types of Industrial Sewing Machines - Lock and Chain Stitch Machines.
General types of industrial sewing machines using in garment factory.
SESSION 2 :- History of Sewing Machines, Steps of stitch formations.
Videos session of Lock stitch and Chain Stitch Machines.
SESSION 3 :- Skeleton View of Sewing Machines, Major Spare parts using in machines.
SESSION 4 :- Fabric & Thread.
DAY 5 :- THEORY CLASS :-
SESSION 1 :- Needles, Needle Size, System, Needle Formula and Needle Guage.
SESSION 2 :- Foulders and other Attachments using in machines.
SESSION 3 :- Feeds, Motors, Pulley's, Belts, Beds.
SESSION 4 :- Lubrication System, Maintenance, Advantages of Preventive Maintenance.
DAY 6 :- THEORY CLASS :-
SESSION 1 :- General problems facing in machines with reasons and trouble shooting for the same.
SESSION 2 :-Safety precautions & Do's and Dont's by operator / mechanics.
SESSION 3 :- Quality and Productivity Concepts and Tools for Mechannics.
SESSION 4 :- Softskill classes / Personality Developemnt session.
DAY 7 :- PRACTICAL CLASSES ON SINGLE NEEDLE M/C.
SESSION 1 :- Dismantling of Face plate, Side Plate, Back Plate, Needle, Presser Foot,Presser foot components, Throat Plate, Feed Dog, Feed Crank, Hook Set, Hook Set stopper, Oil Pump, Stitch Length Regulator, Take Up Lever, Main Shaft and other major parts as per the Juki Standard Adjustments.
SESSION 2 :- Assembly of Main Shaft and its components. Oil Pump, Stitch Length Regulator.
SESSION 3 :- Assembly of Take Up Lever, Needle Bar, Hook Timing, Feed Dog Height and Centering.
SESSION 4 :- Assembly of Throat Plate, Presser components, belt, sewing and adjusgtment of stitch length, SPI setting, tension adjustment and explaning about technical problems facing in machines and how to trouble shoot all the problems.
DAY 8 :- PRACTICAL CLASS ON SINGLE NEEDLE M/C. :-
ALL 4 SESSIONS :- Practicing of the Single Needle Machines by Students as per the standard adjustments taught and Clarfiying the Doubts and Explaining about how to fix and adjust the machines.
DAY 9 :- PRACTICAL CLASS ON SINGLE NEEDLE M/C:-
ALL 4 SESSIONS:- Practicing of the Single Needle Machines by Students as per the standard adjustments taught and Clarfiying the Doubts and Explaining about how to fix and adjust the machines.
DAY 10 :- PRACTICAL CLASSES ON DOUBLE NEEDLE M/C.
SESSION 1 :- Dismantling of Face plate, Side Plate, Back Plate, Needle, Presser Foot,Presser foot components, Throat Plate, Feed Dog, Feed Crank, Hook Set, Hook Set stopper, Oil Pump, Stitch Length Regulator, Take Up Lever, Main Shaft, Timing Belt, Hook Set Blocks, Needle Guage and other major parts as per the Juki Standard Adjustments.
SESSION 2 :- Assembly of Main Shaft and its components. Stitch Length Regulator.
SESSION 3 :- Assembly of Take Up Lever, Needle Bar, Hook Timing, Feed Dog Height and Centering. Adjustments of Conversion Kit for Needle Guage.
SESSION 4 :- Assembly of Throat Plate, Presser components, belt, sewing and adjusgtment of stitch length, SPI setting, tension adjustment and explaning about technical problems facing in machines and how to trouble shoot all the problems.
DAY 11 :- PRACTICAL CLASS ON DOUBLE NEEDLE M/C. :-
ALL 4 SESSIONS :- Practicing of the Double Needle Machines by Students as per the standard adjustments taught and Clarfiying the Doubts and Explaining about how to fix and adjust the machines.
DAY 12 :- PRACTICAL CLASS ON DOUBLE NEEDLE M/C. :-
ALL 4 SESSIONS :- Practicing of the Double Needle Machines by Students as per the standard adjustments taught and Clarfiying Doubts and Explaining about how to fix and adjust the machines.
DAY 13 :- PRACTICAL CLASSES ON OVERLOCK M/C.
SESSION 1 :- Dismantling of Face plate, Side Plate,Top Cover, Needle, Presser Foot, Presser foot components, Throat Plate, 3 Feed Dogs, Lower Looper, Upper Looper, Safety stitch looper, Upper and Lower Knives, Needle Guards, Take up CAM and other major parts as per the Juki Standard Adjustments.
SESSION 2 :- Assembly of Lower Looper, Safety Looper, Upper Looper.
SESSION 3 :- Main Feed Dog, Auxillary Feed Dog, Differential Feed Dog.
SESSION 4 :- Adjustment of Take up cam, Upper and Lower Knives, Needle Guards, Throat Plate, Presser Foot, Adjusgtment of stitch length, SPI setting, tension adjustment and explaning about technical problems facing in machines and how to trouble shoot all the problems.
DAY 14 :- PRACTICAL CLASS ON OVERLOCK M/C. :-
ALL 4 SESSIONS :- Practicing of the Overlock Machines by Students as per the standard adjustgments taught and Clarfiying the Doubts and Explaining about how to fix and adjust the machines.
DAY 15 :- PRACTICAL CLASS ON OVERLOCK M/C. :-
ALL 4 SESSIONS :- Practicing of the Overlock Machines by Students as per the standard adjustments taught and Clarfiying Doubts and Explaining about how to fix and adjust the machines.
DAY 16 :- PRACTICAL CLASSES ON FLATLOCK M/C.
SESSION 1 :- Dismantling of Face plate, Side Plate,Top Cover, Needle, Presser Foot, Spreader Components, Throat Plate, 2 Feed Dogs, Looper, Needle Guards, Take up CAM, Timing Belt and other major parts as per the Juki Standard Adjustments.
SESSION 2 :- Assembly of Timing Belt, Looper Timing, Needle bar Height, Needle Guards etc...
SESSION 3 :- Adjusgtments of Feed Dog, Looper Avoiding Motion, Take Up Cam & Stitch Length Adjustments.
SESSION 4 :- Adjustment of Throat Plate, Presser Foot, Stitch length, Spreader Set, Tension adjustment and explaning about technical problems facing in machines and how to trouble shoot all the problems.
DAY 17 :- PRACTICAL CLASS ON FLATLOCK M/C. :-
ALL 4 SESSIONS :- Practicing of the Flatlock Machines by Students as per the standard adjustments taught and Clarfiying the Doubts and Explaining about how to fix and adjust the machines.
DAY 18 :- PRACTICAL CLASS ON FLATLOCK M/C. :-
ALL 4 SESSIONS :- Practicing of the Flatlock Machines by Students as per the standard adjustments taught and Clarfiying Doubts and Explaining about how to fix and adjust the machines.
DAY 19:- PRACTICAL CLASSES ON FEED OFF THE ARM M/C. :-
SESSION 1 :- Dismantling of Face plate, Side Plate,Top Cover, Needle, Presser Foot, Throat Plate, Feed Dog, 2 Loopers, Needle Guards, Take up CAM, Timing Belt and other major parts as per the Juki Standard Adjustments.
SESSION 2 :- Assembly of Timing Belt, Looper Timing, Needle bar Height, Needle Guards etc...
SESSION 3 :- Adjusgtments of Feed Dog, Looper Avoiding Motion, Take Up Cam & Stitch Length Adjustments.
SESSION 4 :- Adjustment of Throat Plate, Presser Foot, Stitch length, Tension adjustment and explaning about technical problems facing in machines and how to trouble shoot all the problems.
DAY 20 :- PRACTICAL CLASS ON FEED OFF THE ARM M/C. :-
ALL 4 SESSIONS :- Practicing of the Feed off the arm Machines by Students as per the standard adjustments taught and Clarfiying the Doubts and Explaining about how to fix and adjust the machines.
DAY 21 :- PRACTICAL CLASS ON FEED OFF THE ARM M/C. :-
ALL 4 SESSIONS :- Practicing of the Feed off the arm Machines by Students as per the standard adjustments taught and Clarfiying Doubts and Explaining about how to fix and adjust the machines.
DAY 22 :- PRACTICAL CLASSES ON BUTTON HOLE M/C.
SESSION 1 :- Dismantling of Face plate, Side Plate, Top Cover, Needle, Work Clamp, Feed Plate, Throat Plate, Timmer Plate, Trimmer Parts, Hook Set, Hook Set stopper, Main CAM, No. Of Stitches Gears, Button Hole Length, Width, Back Tack, Cam Segments, Bell Crank Lever, Upper Timmer Set and other major parts as per the Juki Standard Adjustments.
SESSION 2 :- Assembly of Main CAM, Explaining about Segment Functions, Fixing of Follower.
SESSION 3 :- Assembly of Needle Bar, Hook Timing & Clearence & Stopper. Assembly of Throat Plate, Work clamp.
SESSION 4 :- Assembly of Feed plate, Upper Trimmer set, Tension adjustment and explaning about technical problems facing in machines and how to trouble shoot all the problems.
DAY 23 :- PRACTICAL CLASS ON BUTTON HOLE M/C. :-
ALL 4 SESSIONS :- Practicing of the Button Hole Machines by Students as per the standard adjustments taught and Clarfiying the Doubts and Explaining about how to fix and adjust the machines.
DAY 24 :- PRACTICAL CLASS ON BUTTON HOLE M/C:-
ALL 4 SESSIONS :- Practicing of the Button Hole Machines by Students as per the standard adjustments taught and Clarfiying the Doubts and Explaining about how to fix and adjust the machines.
DAY 25 :- PRACTICAL CLASSES ON COMPUTERIZED B.S. M/C.
SESSION 1 :- Dismantling of Face plate, Back Cover, Needle, Throat Plate, Feed Plate, Hook Set, Hook Set stopper, Trimmer Plate Assembly, Wiper, Pressing Plate and other major parts as per the Juki Standard Adjustments.
SESSION 2 :- Assembly of Needle Bar. Hook Timing, Clearence, Guard & Timmer plate components.
SESSION 3 :- Assembly of Work Clamp, Feed Plate, Machine Cenetering, Programming of all pattrens and panel, contol box.
SESSION 4 :- Explaining about Short cut key's, Cycle mode keys, Error Codes, Tension adjustment and explaning about technical problems facing in machines and how to trouble shoot all the problems.
DAY 26 :- PRACTICAL CLASS ON COMPUTERIZED B.S. M/C. :-
ALL 4 SESSIONS :- Practicing of the Computerized Button Stitch Machines by Students as per the standard adjustments taught and Clarfiying the Doubts and Explaining about how to fix and adjust the machines.
DAY 27 :- PRACTICAL CLASS ON COMPUTERIZED B.S. M/C:-
ALL 4 SESSIONS :- Practicing of the Computerized Button Stitch Machines by Students as per the standard adjustments taught and Clarfiying the Doubts and Explaining about how to fix and adjust the machines.
DAY 28 :- PRACTICAL CLASSES ON COMPUTERIZED B.T. M/C.
SESSION 1 :- Dismantling of Face plate, Back Cover, Needle, Throat Plate, Feed Plate, Hook Set, Hook Set stopper, Trimmer Plate Assembly, Wiper, Pressing Plate and other major parts as per the Juki Standard Adjustments.
SESSION 2 :- Assembly of Needle Bar. Hook Timing, Clearence, Guard & Timmer plate components.
SESSION 3 :- Assembly of Work Clamp, Feed Plate, Machine Cenetering, Programming of all pattrens and panel, contol box.
SESSION 4 :- Explaining about Short cut key's, Cycle mode keys, Error Codes, Tension adjustment and explaning about technical problems facing in machines and how to trouble shoot all the problems.
DAY 29 :- PRACTICAL CLASS ON COMPUTERIZED B.T. M/C. :-
ALL 4 SESSIONS :- Practicing of the Computerized Bartack Machines by Students as per the standard adjustments taught and Clarfiying the Doubts and Explaining about how to fix and adjust the machines.
DAY 30 :- PRACTICAL CLASS ON COMPUTERIZED B.T. M/C:-
ALL 4 SESSIONS :- Practicing of the Computerized Bartack Machines by Students as per the standard adjustments taught and Clarfiying the Doubts and Explaining about how to fix and adjust the machines.
DAY 31 :- PRACTICAL CLASS ON COMPUTERIZED S.N. M/C:-
SESSION 1 :- Dismantling of Face plate, Needle, Throat Plate, Feed Dog, Hook Set, Hook Set stopper. Trimmer Assembly including Moving Knife, Counter Knife, Pressing Plate, Picker, Sensors, Magnetic Synchronised Handwheel etc...
SESSION 2 :- Assembly of Trimmer Components, Hook timing & Picker.
SESSION 3 :- Assembly of Magnetic Synchronized Handwheel, Wiper, Presser Foot, adjusting trimming CAM and Sensors.
SESSION 4 :- Explaining Programming, Error Codes, Tension adjustment and explaning about technical problems facing in machines and how to trouble shoot all the problems.
DAY 32 :- PRACTICAL CLASS ON COMPUTERIZED S.N. M/C. :-
ALL 4 SESSIONS :- Practicing of the Computerized Single Needle Machines by Students as per the standard adjustments taught and Clarfiying the Doubts and Explaining about how to fix and adjust the machines.
DAY 33 :- PRACTICAL CLASS ON COMPUTERIZED B.T. M/C:-
ALL 4 SESSIONS :- Practicing of the Computerized Single Needle Machines by Students as per the standard adjustments taught and Clarfiying the Doubts and Explaining about how to fix and adjust the machines.
DAY 34 :- Factory Visit.
DAY 33 :- Examination.
DAY 33 :- Results, Feed Back Session, Certification and Convocation......
